| | | Motorized Bicycle General Discussion Topics on bicycle engine kits, help articles, repair and modifications for your motorized bicycles | Pull Start for 80cc chinese engine Discussion at Motorized Bicycle Engine Kit Forum in the Motorized Bicycle General Discussion forum. Hi everyone,
My name is Bill and I live in Sunny Tucson Az. 72 here today, good bikeing weather today!
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03-10-2008, 12:11 AM
| | Motor Bicycle Apprentice | | Join Date: Mar 2008
Posts: 5
| | Pull Start for 80cc chinese engine Hi everyone,
My name is Bill and I live in Sunny Tucson Az. 72 here today, good bikeing weather today!
I have a 3 wheel 24 inch Worksman heavy duty 3 speed trike that I am just starting to build with an 80 cc kit.
I bought the optional Pull Start to install. The question I have for anyone who may have installed one of these is;
What is the best method to hold the crankshaft while you loosen the nut on the crank to install the drum and what should the nut be torqued to ?
That's about it for now!
Thanks,
Bill | 
03-10-2008, 09:29 AM
|  | ADMINISTRATOR | | Join Date: Dec 2007 Location: St. Croix, US Virgin Islands
Posts: 1,718
| | Re: Pull Start for 80cc chinese engine hi bill and welcome to the forum. i am sure one of the guys can answer but i am not sure. i would definatly like to here how it works. glad to have you with us! | 
03-10-2008, 12:41 PM
|  | Master Motorized Bicycle Builder | | Join Date: Jan 2008 Location: north carolina
Posts: 3,071
| | Re: Pull Start for 80cc chinese engine I have no idea but I would like to know as well. I think that pull start is a really good idea. | 
03-10-2008, 04:43 PM
|  | Moderator | | Join Date: Jan 2008 Location: Ashtabula county, Ohio
Posts: 3,074
| | Re: Pull Start for 80cc chinese engine Push a length of rope down the spark plug hole and loosen the bolt. Make sure you leave a bit of rope hanging out so you can pull it out when you are done.
__________________ If it ain't broke, and you mess with it long enough, it will be. | 
03-10-2008, 04:49 PM
| | Master Motorized Bicycle Builder | | Join Date: Feb 2008
Posts: 142
| | Re: Pull Start for 80cc chinese engine pull start makes your engine too wide to fit between the crank. And..I can not see why that is better than a pedal start. Enjoy the ride.. | 
03-10-2008, 05:08 PM
| | Motor Bicycle Apprentice | | Join Date: Mar 2008
Posts: 5
| | Re: Pull Start for 80cc chinese engine Hey Guys,
Thanks for all the ideas! I got to looking at it last night after I removed the cover and came up with an idea. I took a flat blade screwdriver, large, about a 1/2" tip and put it between the rotor and the mag coil on the side away from the coil. It worked perfectly , loosened the crank nut right up with steady pressure. The kit is really made as a replacement for the engines that come with auto. clutch and pull start.
You have to do a little fitting to make it work as the crank is a little shorter than the one with factory pull start.I took a little metal off the outside of the pull start drum and radiused the top of of the 4 screws that hold the mag to the case as well as putting a thin, 0.020 thick washer under the pull start drum. It then clearde the mag with enough clearance to move freely. Put it back together and it works great. I think as long as you don't muscle it too much it will be fine,
it other words don't get crazy with it when your engine doesn't start on the first pull.
If any body want's to make the mod. I think you will be pleased.
I got the pull start kit from BOYGOFAST on ebay, No problem with him. I think there is a couple more sellers.
Here is a pic of the parts.
Hey Dax, differnt Strokes for different folks! I personally think that if you can pull start it, it makes it easier for several different reasons especially tuning.
Bill
Last edited by bjpru66 : 03-10-2008 at 05:13 PM.
Reason: mis spelled
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03-10-2008, 05:11 PM
| | Motor Bicycle Apprentice | | Join Date: Mar 2008
Posts: 5
| | Re: Pull Start for 80cc chinese engine Hey Dax, I allready put in a wide pedal crank, about 30.00. No clearance problems here.
Bill | 
03-10-2008, 05:27 PM
| | Motor Bicycle Apprentice | | Join Date: Mar 2008
Posts: 5
| | Re: Pull Start for 80cc chinese engine Here is a Pic of it installed
Bill | 
03-10-2008, 09:16 PM
| | Banned | | Join Date: Mar 2008
Posts: 147
| | Re: Pull Start for 80cc chinese engine I've heard the pull start isn't very reliable and can leave you stranded when the coiled spring breaks. | 
03-10-2008, 09:38 PM
| | Motor Bicycle Apprentice | | Join Date: Mar 2008
Posts: 5
| | Re: Pull Start for 80cc chinese engine You don't have to use it all the time as the bike works the same as it worked before you installed it. If it breaks you just pedal start it. Nothing about these kits is very heavy duty, treat them gently and they will be Ok. | | Thread Tools | | | | Display Modes | Linear Mode |
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