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Machining the head/ Boosting compression


Discussion at Motorized Bicycle Engine Kit Forum in the Motorized Bicycle General Discussion forum. I am considering machining the top of the cylinder (the head) down by a millimeter or two on a lathe ...
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Old 06-24-2008, 09:08 PM
Master Motorized Bicycle Builder
 
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Default Machining the head/ Boosting compression

I am considering machining the top of the cylinder (the head) down by a millimeter or two on a lathe to boost compression. Has anybody tried this? There is a bloke from Australia who has apparently with success.

Shouldn't be too difficult and should work fine... bit of a risk tho! Hmmmmm
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Old 06-24-2008, 09:10 PM
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Default Re: Machining the head/ Boosting compression

Here is the link... Check out "Lisdale Flyer" what a BEAST!!

ZBox engine innovations 2008
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Old 06-24-2008, 11:54 PM
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Default Re: Machining the head/ Boosting compression

I was just thinking about this today, wondering if it could be done.
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Old 06-25-2008, 06:57 AM
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Default Re: Machining the head/ Boosting compression

Shouldn't be too hard Just take the cylinder to a metal turner. I think it would be a good idea to tread cautiously. The extra compression might rip a head bolt right out of the engine block! I stripped the engine block thread just by over tightening a while back, luckily I had it heli-coiled back in place
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Old 06-25-2008, 08:28 AM
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Default Re: Machining the head/ Boosting compression

I don't know about a "mm or two". That would be a bit excessive.

3mm would be 1/8th of an inch!

Math for the Toolbox. SAE to Metric Conversion.
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Last edited by Bikeguy Joe : 06-25-2008 at 08:31 AM.
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Old 06-25-2008, 09:49 AM
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Default Re: Machining the head/ Boosting compression

Back in the day we would surface grind or mill heads.....dunno about the head in a lathe....
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Old 06-25-2008, 10:51 AM
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Default Re: Machining the head/ Boosting compression

Norman has a piece of glass with sandpaper glued to it that he uses. It removes metal real nice and slow. He keeps it wet and soapy...................
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Old 06-25-2008, 10:55 AM
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Default Re: Machining the head/ Boosting compression

That's where I'm going, the Norman way!!
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Old 06-25-2008, 11:09 AM
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Default Re: Machining the head/ Boosting compression

We done a few and the best one we did was around 70 thousand of an inch. We even redomed one and it works for a little bit but we found out the the head bolts (which are made of cheap metal) stretches. Then leaks and blown head gaskets occur.
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Old 06-25-2008, 11:41 AM
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Default Re: Machining the head/ Boosting compression

Quote:
Originally Posted by Easy Rider View Post
We done a few and the best one we did was around 70 thousand of an inch. We even redomed one and it works for a little bit but we found out the the head bolts (which are made of cheap metal) stretches. Then leaks and blown head gaskets occur.
More good info. Note to self, get new studs.
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