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| | | | Motorized Bicycle General Discussion Topics on bicycle engine kits, help articles, repair and modifications for your motorized bicycles | Machining the head/ Boosting compression Discussion at Motorized Bicycle Engine Kit Forum in the Motorized Bicycle General Discussion forum. I am considering machining the top of the cylinder (the head) down by a millimeter or two on a lathe ...  | | 
06-24-2008, 09:08 PM
| | Master Motorized Bicycle Builder | | Join Date: Jun 2008 Location: Australia
Posts: 108
| | Machining the head/ Boosting compression I am considering machining the top of the cylinder (the head) down by a millimeter or two on a lathe to boost compression. Has anybody tried this? There is a bloke from Australia who has apparently with success.
Shouldn't be too difficult and should work fine... bit of a risk tho! Hmmmmm | 
06-24-2008, 09:10 PM
| | Master Motorized Bicycle Builder | | Join Date: Jun 2008 Location: Australia
Posts: 108
| | Re: Machining the head/ Boosting compression Here is the link... Check out "Lisdale Flyer" what a BEAST!! ZBox engine innovations 2008 | 
06-24-2008, 11:54 PM
|  | Master Motorized Bicycle Builder | | Join Date: Jun 2008 Location: Longmont, CO
Posts: 1,084
| | Re: Machining the head/ Boosting compression I was just thinking about this today, wondering if it could be done. | 
06-25-2008, 06:57 AM
| | Master Motorized Bicycle Builder | | Join Date: Jun 2008 Location: Australia
Posts: 108
| | Re: Machining the head/ Boosting compression Shouldn't be too hard Just take the cylinder to a metal turner. I think it would be a good idea to tread cautiously. The extra compression might rip a head bolt right out of the engine block! I stripped the engine block thread just by over tightening a while back, luckily I had it heli-coiled back in place | 
06-25-2008, 08:28 AM
|  | MODERATOR | | Join Date: Jan 2008 Location: Ashtabula county, Ohio
Posts: 4,245
| | Re: Machining the head/ Boosting compression I don't know about a "mm or two". That would be a bit excessive.
3mm would be 1/8th of an inch! Math for the Toolbox. SAE to Metric Conversion.
__________________ If it ain't broke, and you mess with it long enough, it will be.
Last edited by Bikeguy Joe : 06-25-2008 at 08:31 AM.
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06-25-2008, 09:49 AM
|  | Master Bike Builder & Forum Sponsor | | Join Date: Dec 2007 Location: Duvall, WA PNW
Posts: 1,708
| | Re: Machining the head/ Boosting compression Back in the day we would surface grind or mill heads.....dunno about the head in a lathe.... | 
06-25-2008, 10:51 AM
|  | Moderator | | Join Date: Jan 2008 Location: Pampa, Texas
Posts: 1,382
| | Re: Machining the head/ Boosting compression Norman has a piece of glass with sandpaper glued to it that he uses. It removes metal real nice and slow. He keeps it wet and soapy...................
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06-25-2008, 10:55 AM
|  | Master Bike Builder & Forum Sponsor | | Join Date: Dec 2007 Location: Duvall, WA PNW
Posts: 1,708
| | Re: Machining the head/ Boosting compression That's where I'm going, the Norman way!! | 
06-25-2008, 11:09 AM
|  | Santa Cruz Scooter Works | | Join Date: Jan 2008 Location: Nor*Cal
Posts: 695
| | Re: Machining the head/ Boosting compression We done a few and the best one we did was around 70 thousand of an inch. We even redomed one and it works for a little bit but we found out the the head bolts (which are made of cheap metal) stretches. Then leaks and blown head gaskets occur. | 
06-25-2008, 11:41 AM
|  | Master Bike Builder & Forum Sponsor | | Join Date: Dec 2007 Location: Duvall, WA PNW
Posts: 1,708
| | Re: Machining the head/ Boosting compression Quote:
Originally Posted by Easy Rider We done a few and the best one we did was around 70 thousand of an inch. We even redomed one and it works for a little bit but we found out the the head bolts (which are made of cheap metal) stretches. Then leaks and blown head gaskets occur. | More good info. Note to self, get new studs. | | Thread Tools | | | | Display Modes | Linear Mode |
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