| | | Motorized Bicycle General Discussion Topics on bicycle engine kits, help articles, repair and modifications for your motorized bicycles | Cursed bike destroyed CDIs Discussion at Motorized Bicycle Engine Kit Forum in the Motorized Bicycle General Discussion forum. OK I think I just bought a cursed bike. I just bought a non functional one, with no spark and ...  | | 
12-11-2008, 02:13 PM
| | Motorized Bicycle Member | | Join Date: Nov 2008 Location: Hawthorne CA
Posts: 44
| | Cursed bike destroyed CDIs OK I think I just bought a cursed bike. I just bought a non functional one, with no spark and replaced the magneto, thinking that was the problem, still no spark. So I thought I would switch out the CDI from the broken bike with one from my other MB that was running great the day before. Still no spark. Switched the CDI back to the running bike and now the bike that was running great yesterday has no spark. Wires connected right blue to blue, black to black, etc. Measured output from magneto of both bikes, and there was output on the multimeter, by that I mean pulses were put out, although voltages were really erratic. What could cause the CDIs to just die? Are they really that sensitive? Also checked if the plug wire and boot were continuous, and they were. I'd really hate to spend 50 something bucks in times like these for 2 new CDIs. Anybody have any ideas? | 
12-11-2008, 02:26 PM
|  | Motorized Bicycle Elite Member | | Join Date: Jun 2008 Location: Connecticut
Posts: 331
| | Re: Cursed bike destroyed CDIs Make sure plug wire is screwed in tight. Walter F. | 
12-11-2008, 02:35 PM
| | Motorized Bicycle Member | | Join Date: Nov 2008 Location: Hawthorne CA
Posts: 44
| | Re: Cursed bike destroyed CDIs Both were tight as can be. | 
12-11-2008, 03:10 PM
|  | Motorized Bicycle Elite Member | | Join Date: Jun 2008 Location: Lancaster, PA / Newark, DE
Posts: 156
| | Re: Cursed bike destroyed CDIs i know when i torn my bike down and seperated the cdi from the magneto wires, my bike would not start when the wires were reattached. My problem was the contacts on the clamp on connectors were oxidized. I cleaned them and it worked perfectly!! | 
12-11-2008, 03:13 PM
| | Motorized Bicycle Member | | Join Date: Nov 2008 Location: Hawthorne CA
Posts: 44
| | Re: Cursed bike destroyed CDIs Checked for continuity between the connectors (blue and black wire), everything was OK | 
12-11-2008, 03:16 PM
| | Motorized Bicycle Member | | Join Date: Nov 2008 Location: Hawthorne CA
Posts: 44
| | Re: Cursed bike destroyed CDIs Is there a way to check the CDI, maybe by connecting it to a 6 volt source then removing it and have the spark grounded on the negative/black side? | 
12-11-2008, 03:35 PM
|  | Motorized Bicycle Elite Member | | Join Date: Jun 2008 Location: Longmont, CO
Posts: 1,597
| | Re: Cursed bike destroyed CDIs Quote:
Originally Posted by Mr.2Tcycles Is there a way to check the CDI, maybe by connecting it to a 6 volt source then removing it and have the spark grounded on the negative/black side? | that doesn't work, I've tried it. The coil connected to the cdi also puts out like 70 volts or so.
search for a thread called mag cdi wiring mess. there should be some values to check for with a multimeter. No Spark...Wiring CDI/Mag/Kill Switch Mess | 
12-11-2008, 05:27 PM
| | Motorized Bicycle Member | | Join Date: Nov 2008 Location: Hawthorne CA
Posts: 44
| | Re: Cursed bike destroyed CDIs Here's what it was guys, bad connection between the cap and the wire out of the CDI. Information for the readings of the CDI were a great help in determining if they were cooked or not. The few copper wires in the high voltage wire out of the CDI were all torn, and were intermittent in the connection. Thanks for all your help. | 
12-11-2008, 06:20 PM
|  | Motorized Bicycle Elite Member | | Join Date: Aug 2008 Location: Houston
Posts: 507
| | Re: Cursed bike destroyed CDIs Gald you got it running and also posting the solution to the problem. | 
12-11-2008, 10:39 PM
|  | Motorized Bicycle Elite Member | | Join Date: Aug 2008 Location: Tucson, AZ USA
Posts: 704
| | Re: Cursed bike destroyed CDIs You should still keep a rubber chicken handy in case the demons return! 
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