Motorized Bicycle Engine Kit Forum
Register FAQ Members List Calendar Mark Forums Read


Search Titles Only

Sponsors


Go Back   Motorized Bicycle Engine Kit Forum > Motorized Bicycle > Motorized Bicycle General Discussion

Motorized Bicycle General Discussion Topics on bicycle engine kits, help articles, repair and modifications for your motorized bicycles

Converting Norman's Headlight


Discussion at Motorized Bicycle Engine Kit Forum in the Motorized Bicycle General Discussion forum. Originally Posted by VaporKing Hi. My state requires brake lights on all mopeds. I also desire to live a long ...
Reply
 
LinkBack Thread Tools Display Modes
  #11 (permalink)  
Old 09-16-2008, 04:23 AM
Dan's Avatar
Dan Dan is offline
Master Motorized Bicycle Builder
 
Join Date: May 2008
Location: CT, U.S.
Posts: 622
Default Re: Converting Norman's Headlight

Quote:
Originally Posted by VaporKing View Post
Hi.

My state requires brake lights on all mopeds. I also desire to live a long life.

I took my Dremmel and made some stainless steel barrels (from a ball-point pen), and mounted a pair of them on both brake calipers. From each barrel, I coonected a wire into the lighting system. When I squeeze a brake line, the barrels touch, and complete the lighting circuit. The barrels are insulated from the brake cable by aquarium air hose, so they don't short-out. These barrels fit perfectly over the ends of the (2007) Schwinn caliper boots.

Soldering stainless steel is not easy, so a person could use copper barrels instead (from Home Depot in the cable-TV electronic section). A person may not even need to Dremmel the copper barrels, because they are already pretty close to the right size. However, the stainless steel looks better (my bike is black and silver). The switch looks pretty sharp. It's simple, cheap, reliable, and effective.

I'll try to upload a picture tomorrow.

VaporKing

If it doesn't kill me, it makes me stronger.
That sounds really cool. Am looking forward to pics. Not sure I fully get it.
__________________
Normalcy ain't what it used to be.
Reply With Quote
  #12 (permalink)  
Old 09-16-2008, 07:48 AM
MrLarkins's Avatar
HS Math Teacher
 
Join Date: Jun 2008
Location: arkansas
Posts: 377
Default Re: Converting Norman's Headlight

i wonder if radio shack would have an appropriate switch
Reply With Quote
  #13 (permalink)  
Old 09-16-2008, 08:08 PM
VaporKing's Avatar
Motorized Bicycle Builder
 
Join Date: May 2008
Posts: 47
Default Re: Converting Norman's Headlight

Here's what works for me:



Notice that the two shiny barrels touch and complete the circuit when the brake calipers move-in. The rubber boots on the ends of the barrels absorb any "slop", and allow full braking force to be applied. I just disected the stock boot, and removed enough of the boot to accomdate the barrels. I'll bet that any geometry teacher would appreciate the inevitability or reliability that two cylinders would provide for colliding and completing a circuit. They basically can't miss each other. The barrels are insulated from the brake cable with aquarium air hose.

I looked into a solution like Mr. Larkin's door interlock switch earlier this summer, but concluded that the introduction of the interface for the switch to the bike, was convoluted and prone to unreliablity.

Has worked all summer on my prototype build, and plan to continue using it for build #2 (his and hers 150 MPG moped set). Switching-over to a Honda Magna for next summer.

Still working on my anti-theft stun electrode seat stinger, but watch for it next spring.

Just keeping it simple and stupid. Works for me.

VaporKing

If it doesn't kill me, it makes me stronger.
__________________
Reply With Quote
  #14 (permalink)  
Old 09-16-2008, 09:15 PM
Dan's Avatar
Dan Dan is offline
Master Motorized Bicycle Builder
 
Join Date: May 2008
Location: CT, U.S.
Posts: 622
Default Re: Converting Norman's Headlight

Very cool, simple and clean. Nice job.

"anti-theft stun electrode seat stinger" Or The Stun-bun.
__________________
Normalcy ain't what it used to be.
Reply With Quote
  #15 (permalink)  
Old 09-17-2008, 12:14 AM
VaporKing's Avatar
Motorized Bicycle Builder
 
Join Date: May 2008
Posts: 47
Default Re: Converting Norman's Headlight

Anti-theft "Ball Buzzer"
__________________
Reply With Quote
  #16 (permalink)  
Old 09-17-2008, 12:21 AM
Dan's Avatar
Dan Dan is offline
Master Motorized Bicycle Builder
 
Join Date: May 2008
Location: CT, U.S.
Posts: 622
Default Re: Converting Norman's Headlight

, snork
__________________
Normalcy ain't what it used to be.
Reply With Quote
  #17 (permalink)  
Old 09-18-2008, 05:21 PM
BCD BCD is offline
Motorized Bicycle Apprentice
 
Join Date: Aug 2008
Posts: 13
Default Re: Converting Norman's Headlight

I simply cheated and bought a brake handle with the switch built in...
Scooter Wired Right Brake Handle

I figure why re-invent the wheel...
__________________
-b-
I don't have ADD, I just have... Oh look a squirrel!!
Reply With Quote
  #18 (permalink)  
Old 09-18-2008, 08:41 PM
Dan's Avatar
Dan Dan is offline
Master Motorized Bicycle Builder
 
Join Date: May 2008
Location: CT, U.S.
Posts: 622
Default Re: Converting Norman's Headlight

BCD, that is awesome! I wish I could email you a beer or coffee. Thank you!!
__________________
Normalcy ain't what it used to be.
Reply With Quote
  #19 (permalink)  
Old 09-18-2008, 09:14 PM
BCD BCD is offline
Motorized Bicycle Apprentice
 
Join Date: Aug 2008
Posts: 13
Default Re: Converting Norman's Headlight

Glad I could help!!! I'm partial to beer, unless of course you were referring to IRISH coffee... I'm all over THAT... but only after we ride!!
__________________
-b-
I don't have ADD, I just have... Oh look a squirrel!!
Reply With Quote
  #20 (permalink)  
Old 09-18-2008, 09:18 PM
BCD BCD is offline
Motorized Bicycle Apprentice
 
Join Date: Aug 2008
Posts: 13
Default Re: Converting Norman's Headlight

Oh and for the seat stinger... How about this...Use a 1 Farad capacitor hidden in a water bottle with black anodized plates on your seat. no turn off capacitor?? you'll not only get your bike back, but the theif will be able to be recognized by his/her new walking style...
__________________
-b-
I don't have ADD, I just have... Oh look a squirrel!!
Reply With Quote
Reply


Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

vB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On



All times are GMT -5. The time now is 04:18 AM.


Advertisers

Powered by vBulletin® Version 3.6.8
Copyright ©2000 - 2008, Jelsoft Enterprises Ltd.
Search Engine Optimization by vBSEO 3.1.0
Motorized Bicycle Engine Kit Forum