Can a sprocket be re-cut?

Was wondering if anyone has ever had a sprocket re-cut. I have a moped hub that I want to use, it has a 44T and I'd like a 36T sprocket but I also want to use 24x3" Thick Brick tires. From my rough measurements any sprocket I use will have to have the offset that the original one has so the chain will clear the 3" tire and finding a replacement will be nearly impossible since I don't even know what this hub came off from.

Could I just take the sprocket to a machine shop and have them cut it down to a 36T?

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probably could but I'll bet it won't be cheap or you could find a bike that has the right number of teeth on the front crank a lot of bikes front cranks will work for a rear driven engine sprocket plus you can make it off set with washers lot of ways to do different size rear sprockets. some sprockets already have an off set just got to do some looking.

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norms-iron-works.tripod.com

look for a BMX sprocket. a lot of them are solid, so you can drill your own holes, and i know some of them have an offset. if not, or the offset's not enough, like norm said, shim it. you could probably go to a metals dealer, find a scrap piece of solid aluminum rod a little smaller than your sprocket, and have them slice you a piece the thickness you need. (or ask jim. doesn't sound like he's too busy, he could make you one...)

Already asked Jim via PM but he never responded, chalked it up to him having too much on his plate already.

this may sound like the easy way out, but why don't you just buy one? Sparta Moped 36 Tooth Sprocket for 16" Rear Wheel:eBay Motors (item 200375957260 end time Oct-20-09 23:04:25 PDT)

Kevlarr,

Sorry about that...Somehow I missed the pop-up that you had sent a PM.

A 44T has an outside diameter of 7.29" A 36T has an O.D. of 6.015"

I can't really tell for sure from the pictures, but it looks like it may be close. Lay a 5 1/2"" diameter circle on your existing sprocket to see if the re-cut would end up in the dished area...If not I can re-cut it for $15.00. Clamp it...indicate it...call-up tool #2 and done!

Jim

Tanks Jim, I'll do that Monday. Got all the parts stashed at work in the shop at the moment. lol

Kevlarr, Im not sure what you are trying to do, but if you are just wanting to change your gear ratio, your 24 x 3 tire will be slightly taller than a 26 x 2, so the 44 tooth might work fine for you.
The bike I am building now has 24 x 3 tires on it and they are taller than any of my 26 inch tires.
Just a thought.

John

Thanks for the link bairdco, just got the sprocket and it was a perfect fit only problem is it ended up being a 38 not a 36 as the seller described but after looking at it closely I don't think you could get a 36 and have the offset.
There would be no way to re-cut the original because 5 1/2" ends up being inside the slots on the sprocket.

Hub fits pretty well too. Test fitted it on an old MB frame that may or may not end up being the starting point for my BT build. A little grinding on the dropout and some widening of the chainstays with a 2x4 it drops right in.

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To pay a programmer at 45$ an hour to even figure the math out is way out out of our costs when compared to a sprocket precut/machined from china or indonesia. Its our death as a manufacturing country.