Motorized Bicycle Engine Kit Forum
Register FAQ Members List Calendar Mark Forums Read

Sponsors



Go Back   Motorized Bicycle Engine Kit Forum > Motorized Bicycle > Motorized Bicycle General Discussion

Bicycle Engine Sputter


Discussion at Motorized Bicycle Engine Kit Forum in the Motorized Bicycle General Discussion forum. When I first installed my engine, it ran out great. As time and a few miles went by, it started ...
Reply
 
LinkBack Thread Tools Display Modes
  #1 (permalink)  
Old 03-25-2008, 05:03 PM
Biker Mike's Avatar
Motorized Bicycle Apprentice
 
Join Date: Mar 2008
Location: Cropwell Alabama
Posts: 17
Question Bicycle Engine Sputter

When I first installed my engine, it ran out great. As time and a few miles went by, it started missing at higher RPM's. I noticed oil coming from the exhaust gasket around this time as well. My question is, would a blown exhaust gasket effect high speed RPM? I have not torn into one of these engines yet and do not know what the reed valves look like (any pic's of valves?).
Reply With Quote
  #2 (permalink)  
Old 03-25-2008, 06:15 PM
Ilikeabikea's Avatar
Moderator
 
Join Date: Jan 2008
Location: Pampa, Texas
Posts: 852
Default Re: Engine Sputter

bicycle engine total tear down

Go here, Norman did a complete tear down and took lots of photos...................
__________________
There are only 10 kinds of people in this world. Those that understand binary and those that don't............

http://bdconner.com
Reply With Quote
  #3 (permalink)  
Old 03-25-2008, 06:31 PM
Bikeguy Joe's Avatar
Moderator
 
Join Date: Jan 2008
Location: Ashtabula county, Ohio
Posts: 2,129
Default Re: Engine Sputter

There are no reed valves in these engines....they are piston ported.

Have you tried a new plug?
__________________
If it ain't broke, and you mess with it long enough, it will be.
Reply With Quote
  #4 (permalink)  
Old 03-25-2008, 06:40 PM
deacon's Avatar
Master Motorized Bicycle Builder
 
Join Date: Jan 2008
Location: north carolina
Posts: 2,307
Default Re: Engine Sputter

Go for the wire change as well. Not much will make one of these things sputter except the electical. At least that is my thinking. Before you do replace things check to be absolutely sure the plug wire it firmly attached at both ends.

I don't know about the exhaust manifold oil though I'm not sure unless the oil which migrates down the cylinder walls as a lube, just ran out the exhaust gasket. I know the bottom of my exhaust pipe looks like crud so maybe that is normal.
__________________
visit my blog if you dare http://chinesekitmotorbike.blogspot.com/

Full novel on the blog in serial form.
Reply With Quote
  #5 (permalink)  
Old 03-25-2008, 06:54 PM
Pablo's Avatar
Amsoil Dealer
 
Join Date: Dec 2007
Location: Duvall, WA PNW
Posts: 1,051
Default Re: Engine Sputter

Quote:
Originally Posted by Biker Mike View Post
When I first installed my engine, it ran out great. As time and a few miles went by, it started missing at higher RPM's. I noticed oil coming from the exhaust gasket around this time as well. My question is, would a blown exhaust gasket effect high speed RPM? I have not torn into one of these engines yet and do not know what the reed valves look like (any pic's of valves?).
An exhaust leak will make it run a bit leaner, as will breaking in. I'll bet it's with the crappy carb, but go ahead and do the new plug and wire upgrade. After that go one notch richer on the needle.......
__________________
http://oilslubesfilters.com/
Reply With Quote
  #6 (permalink)  
Old 03-25-2008, 08:04 PM
Biker Mike's Avatar
Motorized Bicycle Apprentice
 
Join Date: Mar 2008
Location: Cropwell Alabama
Posts: 17
Default Re: Engine Sputter

Yea, I changed the wire and cap. Used 7mm wire. I tried all settings on the carb needle and then just replaced the whole carb. It still does not run like it did the first week after assembly. I will replace the exhaust gasket this weekend and let you know if that improved the running. Seems if there are no reeds, the blown gasket may effect vacuum and cause problems. Since two different carbs did the same, I think I have eliminated that as the cause. I shut the fuel valve off while riding and once it started running out of gas (leaned up) the sputter went away.
Reply With Quote
  #7 (permalink)  
Old 03-25-2008, 08:59 PM
Pablo's Avatar
Amsoil Dealer
 
Join Date: Dec 2007
Location: Duvall, WA PNW
Posts: 1,051
Default Re: Engine Sputter

I don't know what to say about it running better with the fuel shut off.....how is the carb/manifold seal?
__________________
http://oilslubesfilters.com/
Reply With Quote
  #8 (permalink)  
Old 03-26-2008, 05:20 AM
Biker Mike's Avatar
Motorized Bicycle Apprentice
 
Join Date: Mar 2008
Location: Cropwell Alabama
Posts: 17
Default Re: Engine Sputter

Intake is sealed good. Used blue silicone on it. The engine seems to be running very rich. I took off the air filter and when I revved the engine there was fuel blowing from the carb. I may try a smaller jet.
Reply With Quote
  #9 (permalink)  
Old 03-26-2008, 05:48 AM
Bikeguy Joe's Avatar
Moderator
 
Join Date: Jan 2008
Location: Ashtabula county, Ohio
Posts: 2,129
Default Re: Engine Sputter

Quote:
Originally Posted by Biker Mike View Post
I shut the fuel valve off while riding and once it started running out of gas (leaned up) the sputter went away.

Definitely sounds too rich then. What elevation are you at?
Where is the clip set?
What pre-mix ratio are you running?
Is it possible that you've run it rich/long enough to have partially plugged up the exhaust baffle?
__________________
If it ain't broke, and you mess with it long enough, it will be.
Reply With Quote
  #10 (permalink)  
Old 03-27-2008, 04:36 AM
Biker Mike's Avatar
Motorized Bicycle Apprentice
 
Join Date: Mar 2008
Location: Cropwell Alabama
Posts: 17
Default Re: Engine Sputter

Hey Joe, the clip is on the second notch. That's where it was when it ran as it should. Pre-mix is 7 oz per gal. The baffle has been cut so it's not clogged . I think the problem is going to have something to do with the blown gasket. I'll work it over this weekend and get back with you guys and let you know what I find. It will probably be something simple and make me feel dumb.
Reply With Quote
Reply


Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

vB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
Motorized bicycle engine top end rebuild and an engine stand Norman Classic Instructions for Building and Repairing Motorized Bicycle Engine Kits 16 02-11-2008 06:40 AM


All times are GMT -5. The time now is 06:11 PM.


Powered by vBulletin® Version 3.6.8
Copyright ©2000 - 2008, Jelsoft Enterprises Ltd.
Search Engine Optimization by vBSEO 3.1.0
Motorized Bicycle Engine Kit Forum vBulletin Optimizations


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22