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Frame jig
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Frame jig
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Motorized Bicycle Engine Kit Forum in the Paint Booth & Chop Shop
forum. I've seen a lot of people building frames against a piece of plywood or even OSB and I was ...
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09-29-2009, 11:31 PM
Kevlarr
Motorized Bicycle Elite Member
Join Date: Jul 2009
Location: Mi
Posts: 646
Frame jig
I've seen a lot of people building frames against a piece of plywood or even OSB and I was wondering if the jig I plan on building will have any advantages/disadvantages to the board jig.
Working in apartment maintenance I've amassed a pretty sizable collection of bed frame angle iron, I can never let a piece stay in the dumpster because it's so darned handy and free angle iron is great.
I plan on laying down two lengths parallel then bolting them to some 3/4 fiberboard and making fixtures for the rear dropout, crank tube and building a triangulated head tube brace out of a fork. Basically the fixtures will bolt to the frame and be able to slide along the angle iron rails and clamp into place so once I cut the frame in two I can just slide the halves apart to my final length then lock everything down to weld in the new tubing.
The main advantage I can see is I will be able to weld both sides of the frame without removing the frame from the jig.
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09-29-2009, 11:41 PM
foureasy
Motorized Bicycle Elite Member
Join Date: Jul 2009
Location: tucson
Posts: 178
Re: Frame jig
you can make a jig out of just about anything, but it needs to be stronger than the frame you are building. i have yet to build a jig for a bicycle frame, but i have built a few harley frames on this boat anchor. the way i figure it, if you can build the jig, you can build the frame.
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09-30-2009, 04:18 PM
Deadend
Motorized Bicycle Senior Member
Join Date: Aug 2009
Location: ca
Posts: 75
Re: Frame jig
nice craftsmanship !
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09-30-2009, 04:20 PM
BarelyAWake
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Join Date: Jul 2009
Location: Maine
Posts: 1,203
Re: Frame jig
such pretty welds...
*drools*
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09-30-2009, 10:47 PM
2door
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Join Date: Sep 2008
Location: Littleton, Colorado
Posts: 1,903
Re: Frame jig
No subsitute for TIG, is there? A plasma cutter is a nice tool to have too. I see you have one.
Tom
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09-30-2009, 11:09 PM
FileStyle
Motorized Bicycle Elite Member
Join Date: May 2008
Location: Decatur,IL
Posts: 494
Re: Frame jig
nice shop! I would love to have one like that! I dig the really heavy table you got there, that what I call a fabrication table! and also nice work!
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09-30-2009, 11:24 PM
GearNut
Motorized Bicycle Elite Member
Join Date: Aug 2009
Location: So Cal
Posts: 341
Re: Frame jig
Holy crow! That is a very nice shop you got there!
I too wish my welds looked like a stack of dimes.
Mine are high quality booger welds, but so far they have never failed.
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09-30-2009, 11:35 PM
Kevlarr
Motorized Bicycle Elite Member
Join Date: Jul 2009
Location: Mi
Posts: 646
Re: Frame jig
Used to frequent a 4x4 forum and one of the member's screen name was "Boogerwelds"
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