First post here, you all seem like a bunch of nice folks!
Quote:
Originally Posted by Bikeguy Joe  fair-
Maybe there is a burr or other sharp edge in the hole where the spoke goes through? |
100% agree!
Clearly there is an issue at the point where the spoke contacts, not the spoke itself.
The hard part is the smallish diameter hole, and deburring/chamfering without causing other problems.
Typical reamers or countersink tools aren't that small. And you certainly don't want to use anything abrasive....perhaps something like a brand new center punch or awl or something
smooth and pointed that could chuck into a drill and press into the hole. The idea being to "roll" the sharp edge outward.